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Halogen Systems
DRINKING WATER / DISTRIBUTION MONITORING

Know what happens to your water after it leaves the plant.

Track disinfectant residual and changing water conditions at critical points throughout your distribution system. Use the data to investigate low residuals, evaluate flushing and tank operation, and prioritize field response.

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Calculate Sample-Water Savings ↓
CLOSER TO THE WATER YOU OPERATEHalogen wet-tap sensor assembly mounted above a distribution pipe
Measure at the monitoring point.Wet-tap installation concept. Final mounting depends on the pipe, pressure and service access.
WHY MONITOR AFTER TREATMENT?

Turn changing conditions into better-informed decisions.

Water leaving the plant is the starting point. Distribution monitoring adds context as water moves through pipes and storage.

01

See changes between visits

Identify declining disinfectant residual between scheduled grab samples.

02

Check flushing results

Evaluate whether flushing restores residual at the monitoring point.

03

Understand tank operation

Compare water-quality trends with tank turnover and operating changes.

04

Extend field visibility

Monitor remote and historically troublesome locations.

05

Investigate with context

Use multiple parameters supported by the selected model to investigate unusual changes.

06

Verify the response

Compare conditions before and after corrective actions.

Monitoring supports operational decisions. It does not itself correct water quality. Operators use the information alongside field checks, system knowledge and response procedures.

START WITH THE OPERATIONAL NEED

What are you trying to solve?

01 / APPLICATION

Low residual at dead ends

Monitor low-flow areas to identify when investigation or flushing may be needed. Confirm that the location represents the water you want to assess.

Explore dead-end monitoring.
02 / APPLICATION

Storage tanks and reservoirs

Compare residual and temperature trends with tank turnover. Choose representative sensor placement that accounts for mixing and changing water levels.

Review tank monitoring options.
03 / APPLICATION

Remote sites

Select compatible power, communications and reporting intervals together. Review access, coverage and the energy budget before specifying hardware.

Find a remote monitoring configuration.
04 / APPLICATION

Chloraminated systems

Review total chlorine/monochloramine monitoring where supported by the selected product, with supporting water-quality measurements. Trends support investigation of chloramine degradation and possible nitrification; they do not confirm nitrification.

Discuss chloramine monitoring.
05 / APPLICATION

Flushing optimization

Compare residual before, during and after flushing. Automatic flushing requires compatible controls and an engineered integration; a sensor package alone does not control flushing.

Evaluate my flushing application.
06 / APPLICATION

Replace a sample-to-drain analyzer

Assess direct-in-pipe installation to eliminate continuous analyzer sample discharge where feasible. Start with your measured sample flow and operating schedule.

Estimate my water savings.
WHERE TO MONITOR

Build a picture across the network.

Sensors measure conditions at their installation location. Placement should consider hydraulics, historical low residuals, water age and your operational goals.

BETWEEN GRAB SAMPLES · ILLUSTRATIVE DATA

Two samples. A change in between.

Two scheduled grab samples capture conditions at those moments. Reveal the online trend to see a temporary residual dip that neither sample captures in this example.

Continuous monitoring reveals a residual dip between samplesIllustrative chlorine residual is 0.82 milligrams per liter at 08:00 and 0.80 at 16:00. The online trend falls to 0.18 near noon before recovering. These values are not safe or unsafe thresholds. No cause or corrective action is assumed.Chlorine residual · mg/L0.00.51.008:0010:0012:0014:0016:00Illustrative day · time compressedA dip between samples0.82 mg/L0.80 mg/L
Scheduled grab sample Online residual trend

See the change between visits.

The additional trend can prompt verification and investigation, and help operators compare changes with operating records. The curve shows recovery; it does not identify the cause or prove that a corrective action worked.

Illustrative data and sample schedule only. Online monitoring supports operational decisions; it does not automatically replace required grab samples, laboratory testing or verification procedures. No universal chlorine threshold is shown.

TANK TURNOVER · ILLUSTRATIVE DATA

One tank. Different points of view.

Follow incoming water as it exchanges with water already in storage. Select a sensor to see why its location changes the story—and why one reading may not represent the whole tank.

Illustrative tank cutaway with three monitoring locationsWater enters at the lower left and exits at the lower right. Three schematic regions exchange water at different rates. Sensors near the inlet, in the central volume and farther away show related but delayed residual changes. Regions are conceptual, not physical partitions.INCOMING WATEROUTLETSchematic cutaway · not to scale
SELECTED MONITORING LOCATION

Near the inlet

0.72 mg/L chlorine

This point responds first to incoming water. A rising reading here does not establish the residual in the rest of the tank.

Incoming water changes the inlet reading first

Water entering the tank has a different residual. The inlet sensor responds while the other locations still reflect water already in the tank.

Illustrative loop · time compressed

Colors show relative residual differences in this illustration, not safe/unsafe levels. The example readings are animated snapshots, not a hydraulic simulation. Sensors measure their installation location; placement should consider inlet/outlet geometry, mixing, water level, historical conditions and the utility’s goals. Chlorine readings alone do not measure tank turnover or water age.

Review my tank monitoring installation
ILLUSTRATIVE DATA · INTERACTIVE NETWORK

One connected network. Independent responses.

Follow water from north to south. Lower-residual water travels between connected points while regional chlorine demand changes over time. Four sensor-informed controllers can flush independently—and simultaneously—as local conditions change.

Runs automatically · continuous illustrative loop. Click or focus any point to inspect its changing residual.

Stylized Manhattan background for a fictional north-to-south water network
NORTH ↓ SOUTH
Illustrative flow direction
Illustrative network · Not NYC utility data
Circles: monitoring · Squares: flushing points

Follow the response downstream.

Flushing increases water movement through the affected branch and its upstream supply. It does not instantly improve the reading: if upstream residual is still low, the valve remains open in this simplified example. Nearby connected sensors share water conditions, with differences caused by transport delay and regional decay.

No valve events yet. Play or advance the sequence to explore the response.

Higher residual Lower residual in this example. Pipe colors and sensor readings use the same water conditions. Colors do not establish safe/unsafe levels; low residual does not itself confirm contamination.

How this illustrative network works

The demonstration assumes north-to-south flow on a fictional network over a Manhattan basemap. It is not an NYC hydraulic model or live utility data. Connected pipe sections pass water downstream; branching points share the same incoming residual. Smooth regional chlorine demand and moving supply pockets create related changes, rather than random sensor values. Storage mixing, pressure, actual travel times and real control design require site-specific engineering.

A specified sensor, compatible controls and an engineered valve integration can automate routine flushing and reduce trips just to operate a valve. Real installations require confirmation delays, valve feedback, maximum run times, alarms and fault handling. Operators still oversee the system, maintain equipment and follow required sampling procedures. This illustration does not replace those safeguards.

A CLOSER LOOK AT ONE VALVE

From declining residual to recovery.

This separate short illustration explains one controller response. The interactive map above shows the connected network. No audio.

Lower-residual water reaches the sensor; a compatible controller opens the valve after confirmation; upstream water replaces it; the valve closes after recovery.

Evaluate my flushing application

Directly in the pipe

Assess a wet-tap or tee installation for mains and dead ends. Confirm the pipe, operating pressure, isolation and clearance needed for safe service.

Wet-tap installation data sheet ↗

At accessible plumbing

Assess pump-station piping or an existing sample line. An isolated or stale sample does not represent the main, even when the electrode operates independently of external flow.

Review mounting approaches ↗
INSTALLATIONS IN THE FIELD

See how it fits into real infrastructure.

From pipe rooms to tank connections and vaults, these Halogen installation photos show how the sensing point, mounting hardware and nearby equipment fit together.

Wet-tap sensor and saddle mounted on a green pipe inside a water facilityView full photo

Directly on a distribution main

The sensor mounts through a saddle and valve on the pipe. Pipe material, pressure and clearance guide the installation review.

Wet-tap sensor on blue piping with its cable running to a wall-mounted Halogen displayView full photo

Pipe sensor with a nearby display

The sensing point and display can occupy different positions. Plan cable routing, available power and convenient operator access.

Angled wet-tap assembly on a black pipe beside existing valves and plumbingView full photo

Within existing indoor piping

An existing pipe room may offer a monitoring point. Check space around adjacent valves and plumbing, including room to remove the sensor.

Wet-tap assembly extending from a tank wall with a technician operating the removal toolView full photo

Access at a tank or tower

This field photo shows access to the wet-tap assembly at a tank wall. Review mounting support and the working space needed for service.

Storage tank with a wet-tap sensor on blue external piping and a nearby mounted displayView full photo

On piping connected to storage

Tank-connected piping can provide an accessible sensing point. Confirm how its readings relate to tank mixing, turnover and operating cycles.

Wet-tap sensor, cable, communications module and equipment case arranged beside piping in a vaultView full photo

Sensor and equipment in a vault

Plan the sensing point and equipment location together. Review moisture protection, service access, power and communications for the selected hardware.

Field examples show different installations and hardware generations. Final placement, mounting and equipment selection need a site review.

WET-TAP INSTALLATION / FREE BROCHURE

See wet-tap monitoring.
In the real world.

Explore direct-in-pipe monitoring with the MP-TOTAL brochure. See the wet-tap assembly in cutaway, actual field installations and the seven water-quality parameters measured by one probe.

  • Total chlorine, monochloramine and free chlorine.
  • Temperature, pH, conductivity and ORP.
  • Wet-tap cutaway and real installation photos for your project discussions.
Cutaway of a Halogen wet-tap sensor assembly installed in a pipe

1 page. PDF download.
A quick product overview to share with your operations and engineering teams.

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Brochure

MP-TOTAL Brochure

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FIND MY MONITORING SOLUTION

Start with your site.

No contact information needed. Choose five answers for a preliminary installation plan.

YOUR PLAN APPEARS HERE

Match the measurement to the installation.

Complete the five questions to see a sensor-family candidate, mounting approach and infrastructure considerations.

“Not sure” is a useful answer. Uncertain combinations go to an application review.

FROM PLANNING TO INSTALLATION

Request an Installation Review.

Tell us about your utility and monitoring objective. Your selector answers are included automatically; technical details are optional.

Halogen can review the measurement, mounting, power and communications together. Final hardware and availability need confirmation.

Review or change my selector answers ↑

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SAMPLE-DRAIN WATER ESTIMATE

How much sample water could you avoid sending to drain?

Start with measured drain flow. The prefilled values are an illustrative example, not Halogen specifications or promised savings. Enter the proposed installation’s actual remaining drain flow. Include separately discharged carry-water and conditioning bypasses, counting each final drain once. Use a full-cycle average for intermittent drains; count a shared sample line once, even if it serves multiple sensors.

Estimated annual net reduction

994,806 liters

262,800 US gallons per year

Baseline drain: 994,806 L/year
Proposed drain + additional service water: 0 L/year

Annual gallons = sample flow in gallons per minute × 60 × operating hours per day × operating days per year. The baseline is continuous analyzer sample discharge during those operating hours. Direct-in-pipe installation can eliminate that discharge where feasible; set proposed drain flow to zero only when the installation supports it.

Formula: (current − proposed drain flow in L/min) × 60 × hours/day × days/year × points − additional proposed service liters/year.

Use separate calculations for points with different schedules or flow rates. Analyzer sample water only. Potential flushing savings require site-specific before/after evidence and are not included. Excludes water already returned to the system and tariffs. A negative result means the proposed arrangement uses more water within this boundary.

How carry-water flow changes the savings estimate →

Ask Halogen to review my assumptions →
QUESTIONS FROM THE FIELD

Before you specify.

Why monitor beyond the treatment plant?

Conditions can change as water moves through pipes and storage. Monitoring at selected points adds a record between field visits, helping operators investigate residual changes and compare operating decisions with measured conditions.

Can monitoring work at low-flow or stagnant locations?

Halogen documentation describes an internal pump that moves water at the electrode for measurement in low or zero external flow. The sensor still measures the water at its location. Flow independence at the electrode does not make an isolated sample line representative of the distribution main.

How do I choose monitoring locations?

Use system hydraulics, historical low residuals, water age estimates and operational goals. Consider mains, dead ends, tanks, booster stations and interconnections. Account for tank mixing, sample-line lag and maintenance access. These sensors do not directly measure water age.

What if utility power is unavailable?

Request a power review. Low-power sensor hardware and compatible communications availability must be confirmed before offering a battery or solar-supported configuration. Measurement frequency, reporting interval, climate and service access all affect the energy budget.

Can readings connect to our SCADA system?

D20 documentation lists analog 4–20 mA outputs and RS485 Modbus RTU. Confirm the controller, sensor and interface configuration, point mapping, wiring and stale-data handling with your integrator. Other protocols and cellular options require configuration review.

Can monitoring help evaluate flushing?

Yes. Compare residual before, during and after flushing, alongside the flushing duration and water volume. Monitoring supports decisions; it does not itself correct water quality. Automatic flushing needs compatible controls and an engineered integration. Flushing savings require site-specific evidence.

Does chlorine monitoring confirm nitrification?

No. A declining chlorine residual alone does not confirm nitrification. Investigation may include ammonia, nitrite/nitrate and other measurements, together with operating history and the utility’s procedures.

Does online monitoring replace required sampling?

Not automatically. Follow applicable grab-sampling, laboratory-testing, calibration and verification procedures. NSF/ANSI 61 concerns drinking-water contact; it does not establish measurement accuracy or automatically authorize compliance reporting.

What information is needed to recommend an installation?

Start with your utility, contact details, location, objective and disinfectant. Pipe size/material, operating pressure, power, communications, accessible plumbing and drainage help refine the plan. For pump stations, include pump duty, any PRV and upstream/downstream access. Share what you know; engineering review can resolve the rest.

KEEP EXPLORING

Technical context for your review.

Sensor families

Halogen uses bare-electrode amperometric chlorine measurement. MP-5F is the current free-chlorine family name; earlier versions MP5 and MP5-A appear in older manuals. Confirm pH, temperature, conductivity and optional ORP against the selected model. MP-TOTAL documentation describes total chlorine and monochloramine; current availability requires review.

MP-5F free-chlorine family ↗MP-TOTAL application information ↗MP5A operation and maintenance manual ↗

H2 identifies the mechanical sensor end; H3 identifies the circuit-board generation. Confirm the complete configuration before ordering.

Free resources

Free resource

Distribution Blind-Spot Workbook

Excel + 1-page guide. About 30 minutes with your site list.

Get the free workbook
CITY OF WHITTIER · CUSTOMER SUCCESS STORY

One trial. Four booster stations. A simpler operator route.

From one trial to four booster stations: Whittier reports more than two years of MP5 experience, no calibrations since installation, and reagent-free chlorine monitoring that keeps operator visits short.

Read the Whittier success story →
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