Map the actual cooling circuit
Mark treatment addition, mixing, heat exchange, return and discharge on the process drawing. Identify which measurement will support each decision. Review seasonal source-water changes and intermittent treatment operation so the selected point represents the conditions operators need to understand.
Qualify the water and materials
Record oxidant chemistry, temperature, salinity or conductivity and expected deposits. Freshwater results do not automatically transfer to seawater or a different biocide. Confirm the measurement species and installation limits with the instrument supplier before treating a product as a candidate for the circuit.
Commission the DCS workflow
Test display scaling, data quality and response to communication or power loss. Compare readings with a suitable reference method during representative operating conditions. Keep operational residual control distinct from any discharge-reporting method, and assign ownership for investigating disagreement between readings.



